In today's challenging supply environment, producing stable, high-quality vitamin powders and nutritional ingredients with physical and chemical characteristics, clean microbiological profiles, and consistent particle size and solubility has never been more critical. Vernon Walden offers specialized toll manufacturing services for converting liquid active ingredients into spray dried powders with a focus on delivering high high quality, and consistent custom powders.

Leveraging over 40 years of global sourcing experience, U.S.-based production and related supporting services, and successffully managing production and raw material variablility, Vernon Walden is your trusted partner in navigating supply chain disruptions, tariff risks, and ingredient shortages. Our spray drying capabilities are in compliance with FSMA requirements in an SQF validated GMP manufacturing enviroment, with Non-GMO options, raw material expertise, and extensive industry knowledge ensuring your products meet regulatory, quality, application and performance requirements.

Whether a new or reformulated nutritional ingredient, a turnkey solution for food, beverage, supplement, pet food, or pharmaceutical applications, our team is ready to deliver precision, reliability, and peace of mind.   

✅ Key Features

• Formulations free of animal derived ingredients

• Kosher certification, depending on the active

• Products acceptable for use in Halal certified foods in the USA

• All excipients are Non-GMO

• Produced in the USA.

• Custom Spray Dried Powders for water or fat soluble ingredients or functional ingredient blends

• FSMA, FDA and USDA Compliant production, with 3rd party SQF validation

• Non-GMO and Clean Label Options available

• U.S. Warehousing options with inventory management, fulfillment and fast, domestic shipping

• Global Sourcing Strength: Strong relationships with international raw material suppliers and networks

• Stable, High-Performance Powders designed for shelf life and formulation ease

• Expertise Across Applications: Supplements, food fortification, pet nutrition, pharmaceuticals

• Responsive Support: Collaborative formulation assistance and agile production

• Manufactured in an FDA & USDA certified manufacturing facility, which also has a US Drug Master File for the production of Active Pharmaceutical Ingredients, as well as successful 3rd party Quality and GMP audits

👤 Who Is This For?

• Supplement or Ingredient brands needing a customized vitamin, phytochemical or other nutraceutical, or API functional powder, or looking to convert a liquid active ingredient into a powder form for use in food or beverage fortification applications, or RTD powder formulations which can be easily reconstituted in water at the time of consumption

• Food and beverage manufacturers looking for fortified, shelf-stable ingredients

• Pet food and treat developers requiring antioxidant or nutrient premixes

• Pharmaceutical and nutraceutical companies seeking alternative sources amid global shortages

• Contract manufacturers and formulators needing responsive, U.S.-based toll drying partners

🧪 Applications

• Vitamin premixes for dietary supplements

• Fortified food ingredients: Meal replacement bars, fortified foods & flour, beverages, meal replacement and beverage powder formulations

• Nutritional powders for human and pet consumption

• Pharmaceutical excipients and delivery system enhancers, Self-Emulsifying Delivery Systems

• Custom antioxidant and preservative blends for high-fat systems

📦 Packaging & Handling

• Customizable pack sizes available based on your operational needs

• Standard bulk packaging: 25 kg boxes with polyethylene liners and security seals

• Drop-ship options and inventory management for large-scale programs

🧊 Storage Instructions

• Store in sealed, moisture- and light-resistant packaging

• Maintain in a cool, dry environment for maximum shelf stability

• Custom shelf life data available for specific formulations

📩 Request a Consultation or Custom Quote

Need a reliable partner for toll spray drying of vitamins and nutrients?

Complete the form on this page to request a consultation with our technical team.

❓ Frequently Asked Questions (FAQ’s)

Q: What is toll manufacturing for spray dried powders?
A: Toll manufacturing allows you to outsource the spray drying of custom vitamin, nutrient, or functional ingredient formulations using our expertise, equipment, and supply chain.

Q: Can you help source raw materials if needed?
A: Yes. We have strong global sourcing relationships and can assist in securing high-quality raw materials, even amid current market disruptions.

Q: Are your facilities FDA registered and compliant?
A: Yes. All production meets FDA food-grade standards, with Non-GMO and clean label options available.

Q: What types of powders can you produce?
A: Primarily Vitamins A and E derivatives, nutritional premixes, antioxidant blends, and custom micronutrient formulations — tailored to your specific formulation needs.